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January 24, 2012

Textiles: Tom Langdon, Encompass Group

I am vice president of sourcing and purchasing for Encompass Group. I have spent the past 30 years in a variety of roles and responsibilities in the textile industry.

For the last 20-plus, I have traveled the globe, extensively developing and sourcing all types of textile products. My product experience spans from retail home fashions, to protective and military apparel, and into the medical textile products area. I am experienced in woven, non-woven, and knit manufacturing techniques along with all aspects of printing, dyeing and finishing.

tom langdonMy educational credentials include a Bachelor of Science degree from the Stetson School of Business at Mercer University, along with various continuing education certificates in customs, compliance, CTPAT, supply chain management, and ISO 9000 registration. I sit on the Techtextil North America 2012 Symposium Advisory Council and chair the Medical Educational Section. I see my role on the panel as giving readers the layman’s perspective on each monthly topic and how obtaining the actual textile items is affected.

Two of our biggest challenges in 2011 were the unprecedented run-up in raw-material costs and mitigating the impact to our customers. We also were faced with some historic geopolitical changes in the world, of which the unrest in Egypt created some specific obstacles to our industry.

I was already scheduled to visit Egypt at the end of January 2011, the week before the Mubarak regime fell. I remember spending the first half of the Super Bowl on the phone with my travel agent rearranging my itinerary to cancel the Egypt portion of my trip. Later, I found out that the head of the largest government-owned textile mill in Egypt was removed from his post and arrested.

Probably our greatest accomplishment realized was in educating our customers and others in the industry on market conditions. This entailed explaining how contributing factors such as the price of cotton, energy, and currency exchange rates affect the price, quality, and availability of laundry textile products.

Encompass benefited from an intercompany market update I published monthly, which helped our sales force reach out to all of our customers as well. The price of cotton became such a hot topic at one point that it even made it on to NBC’s The Today Show.

Let’s all hope we have a much calmer and more stable 2012. I look forward to participating on this panel and appreciate being selected.

Linen Supply: Stephen Marcq, General Linen Service

I’m the director of business development for General Linen, with corporate offices and the processing plant located in Somersworth N.H. I’ve been with the company for approximately 22 years, starting as a production manager. I worked as a production and depot manager for several other companies before returning in 1992.

stephen marcqWhile most of my time with General has been on the service side of the business, I’ve done everything from load diapers (remember those?) to running the service department and then the sales department, which has given me a well-rounded background that has served me well.

Today, I work extensively with the sales and service teams to manage, retain and expand our business presence with large corporate accounts, and especially with a variety of multi-site operations, both healthcare and hospitality. Setting up various customized programs designed to appeal to the particular needs of off-site management or ownership is an accomplishment I am particularly proud of.

We have 3,800 customers in four states, serviced from our main plant and two additional service centers in New Hampshire and Maine. Our plant mix consists mostly of hospitality and healthcare business, with lesser amounts of industrial and dust control.

With both of those areas affected by the economic downturn over the last few years, and healthcare especially hit hard in the last 6-12 months, a major challenge right now is in maintaining margins and sales increases while retaining customers in an increasingly competitive, cost-conscious environment.

We have implemented route optimization software to reduce distribution and delivery expense, installed a stack economizer to reclaim waste heat, increased our sales team, set up a key/multi-site customer and corporate visit program, and have many other projects in progress or in the works.

Our mixed-plant status can be, at times, both an asset and a liability. When one segment is down, we have historically grown in another and been able to protect jobs and revenue. But gaining maximum production and delivery efficiencies can be harder for a mixed plant as well, something that we are doing our best to address.

I am honored to have been selected to serve on the panel, and I am looking forward to contributing during 2012.

Hotel/Motel/Resort Laundry: JR Norris, Delta Linen

I’m the operations manager for Delta Uniform and Linen, the largest family-owned and operated commercial laundry in Albuquerque. I am honored to have been chosen for this panel.

jr norrisThe Randall family established Delta Linen in 1948 as a small drycleaning business. The decision was made to take the business into industrial linen rental, and Delta Linen has since flourished. It now services more than 300 restaurants, casinos and fine hotels, and is growing daily. Delivering clean and wrinkle-free linen and hospitality wear with 24-hour-a-day customer service has contributing greatly to our success.

I worked as a general manager in the restaurant business for almost 20 years, sitting on the other side of the table in dealings with linen companies. This experience has helped me greatly with my transition from restaurants to linen service and having the ability to under a restaurant’s needs. It encourages me daily that Delta Linen has had the same beliefs and integrity for more than 60 years!

I have faced several challenges after diving headfirst into the linen business, but that’s been the fun part. The biggest has been working with and understanding the quality and maintenance aspects of hotel linens.

I have seen sub-par cotton quality coming from many manufacturers over the past 18 months. We have had to change several processes, including how we order and wash, to ensure the longevity of the textiles. Because of this, production has almost been more challenging than the cleaning of the products themselves.

We were blessed with continued growth this past year despite the hard economic times the country faced. We have taken on several new, large accounts, along with a new contract with a resort. And we recently renewed our contract with the largest casino in New Mexico.

We continue to strive for the best every day, with the mind-set and commitment that our service is our contract and it is as good, if not better, than a golden handshake. I intend to see that Delta Linen maintains this philosophy for many years to come.

Tomorrow: Introductions to representatives from the equipment manufacturing and chemical suppy sectors, plus a member at large...
Click here for Part 1.

Click here for Part 2.

January 18, 2012

Consulting Services: Ron Evans, RJ Evans and Associates

I am president of RJ Evans and Associates, a consulting firm for the industrial laundry industry. My firm primarily focuses on strengthening customer management programs within textile rental service departments, but has expanded into working with and strengthening full-time sales programs.

My career started more than 35 years ago with a national uniform company in its management-training program. The next 12 years were spent on the operator side of the business in sales, service and general management positions.

ron evansAn opportunity arose to join an international supplier to the global textile industry as its director of training. This enabled me to visit hundreds of industrial laundries around the world for 15 years and train personnel in product knowledge, sales skills, and service growth. I learned hundreds of techniques and practices that expanded my own knowledge and learning base.

As a result of this exposure to so many companies and their diverse methods in achieving success, I was often asked to participate in textile industry meetings, conventions and workshops as a committee member and speaker.

I became an instructor at the prestigious Executive Management Institute (EMI) for nine years, the executive director of the Independent Textile Rental Association (ITRA), and a training instructor with the Central States Network (CSC) and Universal/UniLink Purchasing Association (UPA). I can say, without doubt, that I have worked with and trained more people in our industry than any other consultant over the past 20 years.

The biggest challenge my team and I have to address is how to successfully assist clients and the textile industry to establish customer management programs that consistently maintain and grow their customer bases. Changing needs require changing customer-service programs that reignite customer satisfaction and loyalty.

2011 was a year of accomplishments. We expanded our training workshop schedule, developed a webinar program to reach a greater number of our clients’ employees, expanded our client list, and improved our database of training information. We also added several new programs to our list of training seminars.

I am looking forward to contributing to this excellent Panel.

Commercial Laundry: Tom Gildred, Emerald Textiles

It is an honor to join the Panel of Experts. I am an entrepreneur and the CEO of Emerald Textiles, headquartered in San Diego County, Calif. Prior to Emerald, I founded FMT Consultants, a business management firm and Microsoft Partner where I am chairman of the board. Prior to founding FMT, I worked for Ernst & Young in its audit and consulting practices for five years. I am also chairman of the board of Gildred Companies and president of the board of the San Diego Museum of Art.

tom gildredOperational just over a year, Emerald Textiles has quickly become a leading provider of healthcare linen to Southern California and now serves many of the major healthcare systems in the area, including Sharp HealthCare, Scripps Health, UC San Diego Medical System, Eisenhower Medical Center and Kaiser San Diego.

Emerald operates a technologically advanced and environmentally responsible commercial healthcare laundry facility, and saves San Diego County more than 700,000 therms of natural gas and approximately 40 million gallons of water annually.

Its goals include delivering innovative, higher-quality products; increased infection control and energy efficiency; and delivering substantial savings to our customers through new, lighter products and superior linen management.

One of our primary challenges this past year was acquiring sufficient linen supplies to keep pace with our growth. Some of Emerald’s accomplishments in 2011 include extreme energy savings and establishing our position as provider to the major healthcare systems in our area.

I look forward to the opportunity to collaborate with this panel.

Uniforms/Workwear Manufacturing: Steve Kallenbach, American Dawn

I’m a three-decade veteran in the textile rental, garment resale and wholesale textile segments of our industry. Starting as a route driver in the 1970s, I earned promotion into service/sales/production management, general management and finally group general management with two of the industry’s largest uniform and textile rental companies (Todd Uniform, later purchased by ARAMARK Uniform Services).

steve kallenbachAfter 13 years on the laundry side, I moved to vendor with the largest apparel maker in the industry, VF Imagewear. That career spanned 11 years and included selling and managing many nationally licensed image apparel programs – still serving the industry.

I then founded and operated a direct sale company (Image Apparel – Brand Identity Solutions) and a garment manufacturing company (Basic Apparel), and subsequently sold them to my partners.

In 2004, I joined American Dawn Inc. as regional sales manager for California. American Dawn services this segment of the industry with toweling, linens, aprons and specialty garments.

I have been a featured speaker at many industry conventions and national sales meetings, and have consulted to some of the largest companies in the industry as a trainer/teacher in sales and marketing. I now regularly instruct at EMI (TRSA’s Executive Management Institute) and PMI (Production Management Institute), plus make regular appearances at Pepperdine University as a guest lecturer in strategic marketing.

I’m proud to be considered an expert in this segment, including sales, marketing, service, administration, production and procurement; and I’m excited to have been chosen to serve this well-read and important publication in our industry. I love this business!

Tuesday: Introductions to representatives from the textiles, linen supply, and hotel/motel/resort laundry sectors.

Click here for Part 1.

June 6, 2011

Well, it is 2 p.m. on the opening day of the show and one piece of equipment has caught my attention. In the past, sheet pickers almost required that the linen come directly from the press to the picker in order to work properly. There is a new sheet picker on the market from Chicago Dryer Co. that should work equally well with cakes of linen and conditioned linen. This represents a tremendous move forward.

Eric Frederick is director of linen services for Carilion Laundry Service, Roanoke, Va., and a two-time Association for Linen Management manager of the year.

June 7, 2010

CHICAGO — Do you have a business card? If so, how do you utilize it? Keep in mind that these cards have two sides. If you are touting “green” as part of your program, add important information on both sides—it’s a better use option.

An AmericanLaundryNews.com Exclusive

May 7, 2010

“How can we tell if we’re getting our money’s worth from the textiles we’re using? What are the characteristics of a high-quality textile after it has been processed a dozen times, 50 times, or more? And can item type — flatwork or garment — actually influence textile durability?”                   

Healthcare Laundry — Dianna Aracich, Wheeling Hospital, Wheeling, W.Va.

It won’t take a dozen washings to make sure you’re getting your money’s worth from the linen you purchased. I don’t believe I’ve seen a bath blanket, towel or washcloth stay in the system long enough to be laundered 50 times. However, quality linen is a must in healthcare no matter how long you get to keep it.

Items such as these will reveal their quality after the first processing by their shrinkage, graying, pilling, and loose threads. Although towels and washcloths are recycled here, they should not look like a rag after the first washing.

Garment items such as gowns, pajamas and scrubs may take a couple of processing rounds but, in general, will have issues such as fading, rolled elastic, shrinkage, frayed strings, or bunching after the first processing.

The type of item and how it is processed definitely influences the durability. Items such as sheets and pillowcases that are run through a flatwork ironer take the most abuse. The heat, roll pressure and contact with the chest are all damaging to the cotton in these items.

[NP][/NP]Although some facilities process their bath blankets this way for production purposes, it’s not good for the blanket’s durability due to the cotton content. It also removes the “fluffy” quality that our patients like.

The best way to ensure you always get the quality you expect, which depends mainly on your expectations of the products you buy, is to have a good relationship with a reputable vendor.

They will stand behind any quality issues you may encounter, and the linen quality you receive will be the same month to month because they are looking forward to next month’s order.

I don’t believe in “cherry picking.” By this, I mean going from vendor to vendor for the “deal of the day.” These items are usually of lower quality and rarely the same twice.

The old adages that “You get what you pay for” and “If it’s too good to be true, it probably is” apply to linen management, too.

Hotel/Motel/Resort Laundry — Charles Loelius, The Pierre New York, New York, N.Y.

The notion of getting our money’s worth from our textiles is a matter of perspective. Is luxury more important than longevity?

[NP][/NP]The hotel “Bed Wars” began in 1999 when Westin Hotels and Resorts introduced the “Heavenly Bed.” This event sparked the remarkable evolution of hotel beds and bedding from just sheets and bedspreads to the super-premium “sleep experiences” of today.

One casualty was the T-200 cotton percale sheet. Once the standard for luxury hotels, percale sheets have been replaced by 300-thread-count, and higher, cotton sateen sheets.

From an operational point of view, the change from the T-200 percale sheet was problematic. The cotton percale, a closely woven fabric with many interlacings, is inexpensive and durable. The weave provides a crisp feel. The sateen weave, on the other hand, is characterized by long, floating yarns that produce a high luster on one side of the fabric. There are fewer interlacings, which make higher thread counts possible.

These factors contribute to the soft hand of the sateen sheet, but also contribute to lack of durability. Fewer interlacings give sateen weave fabric poor abrasion resistance, as well as increase snagging, picking and raveling potential. After several washings, the sateen sheet will lose its luster due to expansion of the yarn. Ironing the fabric will flatten the yarn and restore much of the luster.

Unfortunately, thread count has become the barometer that marketing people use to create interest and impress with numbers. Thread count is just one metric in determining quality sheeting. Many factors contribute to quality, including fiber quality, yarn size, finishing (such as mercerizing), and construction.

The problem with mass-produced, high-thread-count sheets is, that in order to keep prices competitive, other metrics of quality are compromised.

The fact of the matter is, in quality sheeting, the incremental comfort level of thread counts higher than 300 is minimal. A well-constructed 300-thread-count sheet will have as soft a hand, cost less, and last longer than a poorly constructed 1,000-thread-count sheet.

The laundering process is especially important in the customer’s perception of quality. A 300-thread-count sheet that is laundered and pressed well can feel far superior to a 1,000-thread-count sheet that is processed poorly.

From a marketing standpoint, this transition from longevity to luxury has been a rousing success. The luxury bedding has provided hotels with additional branding opportunities, with many 4- and 5-star hotels operating their own retail websites.

Equipment/Supplies Distribution — Donnie Weiland, Tingue, Brown & Co., Alvin, Texas

Concerning marriage, an old man once told me, “When I first got married, I loved my wife so much, I thought I could just ‘eat her up.’  Years later, I wished I had!”

[NP][/NP]How many times have you had visions of grandeur while reasoning why you need the best textiles on the market, only to find later that you have some regrets?

When it comes down to it, this whole subject pertains to money! One has to consider the cost of anything — including textiles — to ascertain the “value” involved. Will this selection be the best value for my dollar when considering the price vs. longevity?

Factors involved, of necessity, have to include knowing who’s going to be using the textile, how they will be using it, what is the environment for usage and, finally, what is the delivery time on a replacement-textile order.

Helpful information, such as the probable number of washes, the types of chemicals needed, environmental concerns and durability, can be revealed by the textile vendor.

In so many rental cases, the linen can be damaged due to stains or tears and can never reach its useful textile life.

For this situation, determining the replacement cost is either done by the “swag method” (you’ll have to look that one up yourself) or, in a lesser percentage of laundries, by mathematics. And, let’s face it, this “replacement cost” is used to enhance the bottom line. That’s the real world!

“How can we tell if we’re getting our money’s worth from the textiles we’re using? What are the characteristics of a high-quality textile after it has been processed a dozen times, 50 times, or more? And can item type — flatwork or garment — actually influence textile durability?”                   

April 2, 2010

CHICAGO — “Going green” in the laundry industry can mean lots of different things. It can relate to using enviro-friendly detergents, installing certain equipment dedicated to conserving energy, or choosing specially constructed textiles. The act of laundering itself is inherently green.

Often, one can discover new ways to improve by watching what their colleagues are doing. So, this month, we’ve profiled some representative laundries of varying types to examine how they’ve made their operations “greener.”

January 8, 2010

This year’s contributors introduce themselves, describe their operations, identify challenges and list their accomplishments for 2009.

Textiles: Elizabeth Easter, Ph.D., University of Kentucky, Lexington, Ky.

November 18, 2009

Your company is weighing its options for plant construction. Should you build new or retrofit?

American Laundry News recently invited several engineering, construction and consulting firms with laundry services expertise to respond to some questions about this debate, and identify some of the factors in making the decision.

August 21, 2009

The Clean Executive Committee (CEC) would like to thank all of those who made Clean ’09 an unqualified success! First and foremost, thank you to the nearly 10,000 textile and garment care professionals who spent time, money and energy to attend this year’s show in New Orleans.

June 19, 2009

NEW ORLEANS — New parts packages introduced by Talley Machinery Corp. at Clean ’09 combine the key flatwork ironer parts that most commonly require repair or replacement in a single kit to ensure the proper parts are on site and ready for immediate installation during a rebuild or upgrade.

Pre-positioning needed parts at a laundry plant enables a project to quickly move forward without interruption, rather than ordering parts from the warehouse after work has already begun and awaiting their arrival, Talley Machinery says.

January 14, 2009

There are storm clouds on the economic horizon. The experts have finally decided that this is not an economic slowdown, but a recession. Many of us in the laundry business could have told them that months ago.

The drycleaning side of our industry has been hit dramatically, as customers have decided to save their money once spent on drycleaning for other, more important items. Many marginal operations have simply gone out of business.

October 28, 2008

MINNEAPOLIS — G&K Services Inc. has taken actions to reduce expenses, including plant closings, layoffs and outsourcing, as a result of the continued difficult economic environment, and it has established reserves for environmental matters and recent changes in compensation laws, the company reports.

The expenses associated with these activities, additional reserves and continued economic softness will result in fiscal 2009 first-quarter revenue and earnings per diluted share results that will be below previously provided guidance, the company adds.

August 4, 2008

CHICAGO — “Suds in your blood” is an old saying that could probably be made more complicated by calling it “aptitude, attitude and caring about the textile and textile care business.” We all continually make our business more complicated, when in fact, it’s an essential service industry supporting nearly every marketplace. Sadly, the markets we support seldom recognize us, assuming we will always be around. I feel fortunate to have entered this industry more than 35 years ago, and I continually learn, as I hope all of you do.

An AmericanLaundryNews.com Exclusive

March 10, 2008

FAIRWAY, Kan. – Sodexo (formerly Sodexho) Laundry Services and the Laundry Services Division of Crothall Services Group have each signed 12 of their plants for accreditation by the Healthcare Laundry Accreditation Council (HLAC), and the increasing interest in its program now has the HLAC looking at adding surgical pack room inspections.

January 14, 2008

CHICAGO — Judy Reino of Reino Linen, Gibsonburg, Ohio, is the new chairperson for the Healthcare Laundry Accreditation Council (HLAC), which reports to have more than 70 laundries accredited or signed up for inspection to become accredited.

The other officers for 2008, announced during the HLAC board meeting here on Dec. 10, are Steve Tinker, Gurtler Industries, South Holland, Ill., vice chairperson; Rick Kislia, Crescent Laundry, Davenport, Iowa, secretary/treasurer; and David Stern, Paris Companies, DuBois, Pa., immediate past chairperson.

December 6, 2007

DENVER, N.C. — Officials from Leonard Automatics and the local community broke ground here Nov. 14 at the site of the company’s planned facility in a new industrial park. It plans to move into the 30,000-square-foot facility built on four acres next summer.

August 30, 2007

Of all the fabric terms that the reusable textile industry has wrestled with over the years, “linen” is second only to “muslin.” Despite the arguments about their being more expensive and harmful to the environment, those marketing disposable surgical gowns and drapes had little if any problem selling against what they referred to as muslin.

June 4, 2007

CHICAGO — The pressure to “go green” is making itself felt in the institutional laundry industry. Environmental regulations pertaining to the uses of chemicals are speeding forward and concerns regarding water and energy conservation are more prevalent than ever.

It’s becoming a question of how rather than if an institutional laundry can adopt more environmentally friendly practices.

August 5, 2006

How many times have you misplaced an object and spent several minutes looking for it, only to discover it was in clear view on the table right in front of you?

We all seem to have the ability to see without really seeing. The old saying, “I can’t see the forest for the trees,” is based on this human condition. When we see something often enough, we begin to discount the information coming into our brains. We find we’re no longer able to accurately view our world.

January 12, 2003

The beauty of the tunnel washer is its ability to reuse water without an external system, and to reclaim heat and chemicals.

In a nutshell, soiled goods go in the front of the tunnel and are discharged clean. This works because the cleanest water is in the back of the tunnel. As goods move forward, they’re constantly in contact with the cleanest water.