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Content about Occupational Safety and Health Administration

April 22, 2013

NORTH BERGEN, N.J. — Prestige Industries LLC, dba Prestige, faces nine repeat or serious safety and health violations: OSHA

NORTH BERGEN, N.J. — The U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) has cited Prestige Industries LLC, doing business as Prestige, for safety violations found at its commercial laundry facility in North Bergen.

A complaint initiated OSHA’s October 2012 investigation and resulted in $219,000 in proposed penalties.

The agency identified four repeat violations, carrying a $185,500 penalty, based on the company’s alleged failure to protect workers from unguarded machinery, establish a lockout/tagout program and procedures for controlling energy sources, and provide energy control training for workers who perform maintenance on machines.

A repeat violation is issued when an employer previously has been cited for the same or a similar violation of a standard, regulation, rule or order at any other facility in federal enforcement states within the last five years. The same violations were cited in 2012 following a worker’s death after being caught in an unguarded machine at the company’s Bayshore, N.Y., facility, OSHA says.

The agency also noted five serious violations, with a $33,500 penalty, that were due to alleged electrical hazards; an inadequate confined-space program and failure to identify permit-required confined spaces; and no hazard communication program, training and material safety data sheets.

OSHA says a serious citation is issued when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.

“The safety hazards present at this facility pose serious risks to workers and must be immediately corrected,” says Kris Hoffman, director of OSHA’s Parsippany Area Office. “OSHA will continue to hold employers legally accountable when they fail to provide safe workplaces.”

Prestige, based in Jersey City, has 15 business days from receipt of the citations to comply, request an informal conference with the OSHA area director, or contest the citations and proposed penalties before the independent Occupational Safety and Health Review Commission.

The citations can be viewed here.

March 25, 2013

PATERSON, N.J. — Brite Services Inc., dba Star Laundry, faces 39 serious safety and health violations: OSHA

PATERSON, N.J. — The U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) has cited Brite Services Inc., doing business as Star Laundry, for 39 serious safety and health violations found at its commercial laundry facility in Paterson, the agency reports.

Inspectors were prompted by a complaint alleging the company would not allow workers to leave the building during an emergency. Proposed penalties total $164,700.

OSHA found electrical hazards and an obstructed and improperly marked exit route, the agency says. Some of the alleged violations include:

  • Allowing employees to potentially be struck by traffic while transporting laundry bins from one building to another while crossing a public street.
  • Failing to provide a cover and guardrails for open pits, and a handrail for the stairway.
  • Failing to evaluate the workplace for permit-required confined spaces, to post signs informing workers of confined spaces, and to develop a written confined-space permit program.
  • Failing to establish an energy control program for performing maintenance/servicing work.
  • Failing to train power industrial truck operators, and to take powered industrial trucks in need of repair out of service
  • Failing to insulate or cover steam pipes less than 7 feet from the floor
  • Failing to properly guard machines, implement a hearing conservation program for workers exposed to noise levels at 88-89 decibels, ensure safety goggle usage, provide an unblocked eyewash station, develop a written hazard communication program, and provide hazard communication training.

“The vast number and range of safety and health hazards observed by OSHA at this facility indicates the lack of a functioning safety and health management system,” says Lisa Levy, director of OSHA’s area office in Hasbrouck Heights, N.J. “Each employer is responsible for ensuring a safe and healthful work environment, which Brite Services did not do. This company has the opportunity now to educate itself, correct these hazards and protect its workers.”

Brite Services has 15 business days from receipt of the citations to comply, request an informal conference with OSHA, or contest the citations and proposed penalties before the independent Occupational Safety and Health Review Commission.

The citations can be viewed here.

February 19, 2013

CHICAGO — Input from healthcare laundry, hotel/motel/resort laundry, and equipment/supply distribution sectors

Healthcare Laundry: Judy Murphy, RN, BSN, CLLM, RLLD, North Mississippi Medical Center, Tupelo, Miss.

judy murphyThere is an increased risk of sharps exposure for laundry employees, especially for those who work in the soil-sort process. To help stem the flow of these items, and to keep the communication lines open with clinical staff, the laundry manager should meet regularly (at least quarterly) with nurse managers, surgery, emergency services, ambulance, etc., to help determine the root causes. This cooperative effort helps establish rapport with clinical staff while addressing legitimate concerns.

Most healthcare organizations have a PI (Performance Improvement) team and/or safety committee that looks at the various OSHA violations (both recordables and non-recordables). The laundry manager should volunteer to participate on this type of team so that these concerns can be voiced to the appropriate people and so that he/she can remain abreast of the efforts being made to address them.

Champion the use of safety devices and engineering controls designed to decrease the risk of employee exposure. Assist with the research and promotion of these efforts by utilizing resources (other laundry managers, industry standards, guidelines, etc.) to determine “best practice” policies and procedures that could be implemented in the facility.

There are circumstances (emergency “Code Blue” resuscitations, for example) that, due to their chaotic nature, increase the likelihood of sharps being lost in linens. Provide education/training to your laundry personnel in the proper shaking-out and separation of soiled linens. And be sure to include techniques on how to pick up sharps (i.e. utilizing tongs or other grasping devices) and dispose of them properly.

Hotel/Motel/Resort Laundry: Charles Loelius, The Pierre New York, New York, N.Y.

charles loeliusFinding foreign objects in linens is not an uncommon occurrence. Trash, glass, dishes and cutlery are sometimes mistakenly and carelessly mixed in with the soiled linens by the end-users when gathering the linen for reprocessing. Healthcare linen poses the additional threat of bacterial and viral contamination from needles and scalpels.

Although my laundry processes hospitality linens, we observe universal precautions when detecting and handling sharps. Sharps, in our case, consist of cutlery and broken glass sent down the laundry chute in error by our end-user, the room attendants.

All incidents are documented, and the appropriate people are notified. All soil sorters wear proper protective equipment, including masks and puncture-resistant gloves. Broken glass is picked up with tongs or brush and dustpan and placed in a medically approved sharps container. This container is disposed of when three-quarters full.

The laundry maintains a log according to OSHA guidelines that lists the date and location of the incident as well as the type of sharp.

We have weekly meetings with the room attendants to provide details of the prior week’s foreign objects found in the linen. We seek to educate them on the danger that sharp objects pose to their co-workers.

We also seek feedback from the housekeeping team on ways to reduce the instances of foreign objects, particularly glasses, dishes and cutlery, which pose a safety hazard.

In the end, we stress regular communications to achieve buy-in from our end-users to reduce the problem with sharps. At the same time, the processes are in place to minimize the safety hazard should these mistakes continue.

Equipment/Supply Distribution: Bill Bell, Steiner-Atlantic Corp., Miami, Fla.

bill bellI reached out to a few of my customers who are professional healthcare laundry managers and have decades of experience. They all shared that this problem never goes away. There are procedures in place to control exposure to sharps, but it is extremely difficult to eliminate them from making it to the laundry.

Metal detectors are too expensive and will not detect small needles in bulk linen. You would think that most instruments would be coming primarily from ambulance, emergency rooms and surgical, but that’s not the case. They simply come from everywhere in a facility.

By educating healthcare staff, the flow of sharps will significantly decrease. Most of the sharps on the patient care units have been eliminated or at least reduced by using tubing and needles with safety devices. Re-educating the infection control nurse at each property on a quarterly basis seems to work best.

Most healthcare laundry facilities operating under pool linen or COG programs monitor each facility’s goods upon receipt for control of linen shortages, damage, etc., so anything more intensive than that wouldn’t be cost-effective. So, it’s all about education, education, education!

 

Check back Thursday for Part 2!

January 24, 2013

CHICAGO — Across-the-board reductions in injury and illness rates, survey indicates

CHICAGO — For Toledo’s NuCentury Textile Services, 2012 began under horrible circumstances.

Published reports indicate that, on Jan. 3 last year, an employee failed to turn off and lock a folder before servicing it. His clothes got caught in the machine, and his hand and forearm were injured. He later died from complications while recovering at home.

The Occupational Safety & Health Administration (OSHA) cited NuCentury for several alleged safety violations and fined it $40,000. NuCentury hired a safety consultant and took other steps to improve its safety program, prompting OSHA to lower the fine to $19,600.

Despite best efforts, on-the-job accidents do occur in and around textile service facilities, and employees are injured or, on rare occasions, even killed.

There are resources available to  help an operator ensure his plant is being run safely, and among them is SafeTRSA, a program offered by the Textile Rental Services Association (TRSA).

It provides safety training materials to TRSA members and measures the industry’s progress in implementing enhanced practices to reduce and eliminate occupational injuries and illnesses in plants and depots, according to Ken Koepper, director of marketing and public relations for the association.

Success is quantified when TRSA administers its annual survey of its members’ occupational injury and illness data, he explains. “Such tracking over the past several years has prompted TRSA’s creation of industry-specific initiatives and resources to focus on the industry’s highest risk areas and those cited most frequently by OSHA.”

This has resulted in TRSA members’ adoption of proven policies and procedures for maintaining equipment (lockout/tagout), handling soiled linen (especially bloodborne pathogens) and working in confined spaces, Koepper says.

“The networking and information-sharing between members on such matters has generated new programming for educational institutes and conferences as well as publications, online resources, videos and more.”

Membership-wide safety statistics enable TRSA companies to easily compare their improvements to the industry norm and foster further gains.

Data from 2011, reported in 2012, will be released by TRSA shortly.

“Our survey from 2010 covered 59 textile services companies operating 720 processing facilities and depots,” Koepper says. “It showed that in the prior four years, the industry experienced across-the-board reductions in its injury and illness rates. TRSA calculates separate TRIR and DART rates for plants and depots.

“The new report will reflect further reductions. Also, participation in the survey increased in 2012, to 66 companies operating 792 facilities.”

TRIR stands for Total Recordable Incidence Rate. DART is short for Day Aways, Restricted or Transferred.

From 2006 to 2010, TRSA respondents reduced their total number of recordable injuries and illnesses per 100 employees (TRIR Rate) from 9.5 to 5.5, Koepper says. Injuries and illnesses per 100 employees resulting in days away from work, job restrictions and/or job transfers (DART Rate) dropped from 5.8 to 3.9.

TRSA also calculates separate figures for the industrial and linen segments. The new report will cross-reference these with the federal Bureau of Labor Statistics’ (BLS) industry-wide figures, according to Koepper.

In 2011, at TRSA’s request, for the first time in roughly a decade, BLS published separate TRIR and DART rates for textile services (industrial and linen) as opposed to the agency’s prior practice of only consolidating them with all other types of commercial laundry (mostly dry cleaning and coin laundry).

Koepper says TRSA requested this reporting enhancement as a means for tracking future industry-wide improvements.

“Although TRSA and BLS results show that the industry is still short of achieving its ultimate objective—eliminating occupational injuries and illnesses in its facilities—these reports also demonstrate dramatic progress towards achieving that goal,” he says.

TRSA hosted a Safety Summit last year that focused on enhancing safety cultures across the industry.

“It had been four years since the industry conducted a single-subject meeting on safety,” Koepper says. “Although it was a seminar topic in conferences and educational institutes, too much time had passed since an event dedicated to the subject was held.”

Audiences for prior safety-focused meetings had consisted mostly of hands-on safety professionals. The Summit concept involved the highest levels of textile services management, elevating TRSA’s involvement in guiding operators in increasing the prominence of safety in their corporate cultures.

“The Summit went beyond day-to-day injury prevention tactics,” Koepper says. “It examined options the industry could exercise collectively to hire the proper expertise, immediately assess the greatest risks and devise near-term action plans for developing standards and communicating them to operators.”

The TRSA Safety Committee is working on those plans, and a second Safety Summit has been scheduled for May 22 in Indianapolis.

Koepper says he’s seen the industry make great strides in automation in recent decades.

Automated material handling reduces the “manual labor requirement for this purpose. Soil bags are hoisted and carried on rails automatically to washers. Computing drives clean-side garment sorting. To prevent hazardous discharge of energy, smart systems are limiting access to areas where electricity must be controlled to ensure machines don’t start unexpectedly.”

But automation isn’t likely to ever completely eliminate all the different types of human movement required to provide textile services.

“Route service, for example, will always involve an individual walking from a truck to a customer’s receiving area,” Koepper says. “To reduce exposure, the industry has increased its proficiency in safer lifting, carrying and pushing. More individuals are cross-trained to perform different jobs in the course of a day to curtail redundant motion.”

TRSA is guiding members in their quest to convince every employee that safety comes first and productivity second.

While it is still a huge job to get to zero incidents in an industry so heavily dependent on athleticism and individual workers’ judgment, Koepper says TRSA is pleased with the gains of recent years and believes more improvement lies ahead.  

November 28, 2012

ALEXANDRIA, Va. — Designation recognizes plant’s commitment to cleanliness measured through third-party, quantified biological testing and inspection

ALEXANDRIA, Va. — AmeriPride Services’ Twin Falls, Idaho, commercial laundry is the first ever to earn TRSA’s Hygienically Clean Healthcare designation, recognizing the plant’s commitment to cleanliness measured through third-party, quantified biological testing and inspection.

The certification process utilized by the Textile Rental Services Association maximizes objectivity in verifying that textiles cleaned in a laundry meet hygiene standards appropriate for medical facilities. The designation is a variation of the association’s standard Hygienically Clean seal, which is suitable to any type of business that uses garments, linens, towels, floor mats, mops and other professionally laundered items.

Hygienically Clean Healthcare inspection protocols emphasize scrutiny of techniques for compliance with OSHA’s bloodborne pathogens standard. To attain either designation, a laundry must deploy best management practices (BMPs) and pass bacteriological testing and facility inspections.

A laundry is not required to use particular processes, chemicals or BMPs to achieve certification—whatever tactics management feels are necessary can be used to achieve TRSA’s Minimum Performance Specifications as measured by bacteriological testing. But BMPs must be documented in a written quality-control manual.

“Congratulations to AmeriPride and their Twin Falls management on the attainment of this industry milestone,” says TRSA President/CEO Joseph Ricci. “This achievement proves their dedication to building their customers’ confidence that their laundry takes every step possible to prevent human illness.”

Despite sentiment that bacteria need not be measured to verify laundry cleanliness, TRSA sees such assessment as vital. The International Standards Organization (ISO) emphatically states that certifications of processes do not reflect product quality. Only if a product itself is subjected to a certification standard can the product label or package be embellished with a certification conformity mark. While there is no U.S. standard for bacterial content in textiles, TRSA prescribes to internationally recognized thresholds established by Germany’s Hohenstein Institute.

October 10, 2012

WILMINGTON, Mass. — Scraper mats, carpet-topped walk-off mats combine to lessen slips, trips, falls

WILMINGTON, Mass. — Working in a nursing home or residential care facility can be particularly hazardous to your health, according to the Occupational Safety and Health Administration. OSHA says such employees miss work at a rate that is 2.3 times higher than all other private industry businesses combined, largely related to accidental slips, trips and falls.

OSHA has targeted these healthcare facilities in a national emphasis program (NEP), meaning it will now be inspecting such businesses, specifically, for safety violations over the next three years. And it will be keeping tabs on all types of businesses for slips, trips and falls because data shows such accidents cause 15% of all accidental deaths in North America—second only to car accidents.

“Since dirty and wet walking surfaces are often cited as causes of preventable accidents, safety-minded businesses often include commercial 'floor mat systems' to help prevent slips and falls,” says Adam Soreff, director of marketing for UniFirst, a company that provides commercial floor mat and uniform services.

The most effective floor mat systems, according to Soreff, consist of placing scraper mats with raised rubber cleats outside entranceways to remove heavy dirt and moisture first, and then placing carpet-topped walk-off mats inside entrances to trap any residual dirt and moisture. Placing walk-off mats in all heavy traffic areas inside helps contain soiling and moisture even further.

And there are special mats available, such as “wet area” mats that funnel spilled liquids beneath their surfaces (recommended near areas such as sinks and drinking fountains) and anti-fatigue mats that can reduce muscle and joint fatigue (helpful wherever employees stand for long periods of time).

It's imperative that businesses look for industrial-grade mats specifically constructed to lie flat and stay put, Soreff adds. UniFirst recommends mats certified as “high traction” by the National Floor Safety Institute (NFSI).

Even the highest quality floor mats must be professionally cleaned, maintained and inspected on a regular basis to remain clean and fully functional. “Vacuuming alone won't do it, and neither will a scrub brush,” Soreff says. “You've got to get deep down into rubber crevices and fiber pilings to hygienically clean floor mats.”

It's surprising that many facility managers are unaware that there are companies like UniFirst that can bundle commercial floor mat systems with other business services, he adds.

August 9, 2012

CINCINNATI — More than 1,000 eye injuries occur in U.S. workplaces every day: OSHA

CINCINNATI — According to the Occupational Safety and Health Administration (OSHA), more than 1,000 eye injuries occur in U.S. workplaces every day.

“Oftentimes, eye injuries can be prevented, or in many cases minimized,” says Nancy Petersen, senior marketing manager, First Aid & Safety, Cintas. “Understanding the causes of these injuries and ways to reduce their occurrence and impact will benefit both workers and businesses.”

Cintas offers these tips for promoting eye safety:

IDENTIFY WORKPLACE HAZARDS

Eye injuries can be caused by many different hazards, including chemical exposure or contact with work equipment. Conduct a safety walk-through to locate areas and tasks that pose as risks to workers.

SELECT APPROPRIATE EYEWEAR

Eyewear must protect against the specific hazards employees will encounter and be properly fitted to the individual. Since different styles have varying levels of comfort and must help protect certain eye dangers, purchase multiple types of eyewear, including prescription lenses for workers who require them.

PROVIDE REGULAR TRAINING

Use training as an opportunity to highlight eye injury statistics and workplace hazards, demonstrate how and when to wear eye protection, and how to properly care for eyewear. Training should also provide guidelines for proper emergency response in the event that an eye injury occurs.

DISCARD INEFFECTIVE EYEWEAR

Replace eyewear that scratches easily, is not anti-glare, fits poorly or is uncomfortable for employees. Additionally, set up a schedule for inspecting eyewear for cracks or loose frames and throw away damaged PPE.

PROMOTE PPE COMPLIANCE THROUGH VISUAL REMINDERS

Place posters and signs near machinery, chemicals and in common areas such as break rooms. Make sure text is supplemented with pictures to warn employees whose first language may not be English.

PROVIDE EMERGENCY TREATMENT OPTIONS

Eyewash stations should be placed within 10 seconds of eye hazards. Clean equipment every few months or more often if necessary to maintain water and solution levels. Keep eye drops, eyewash and gauze stocked in first aid cabinets that are easily accessible.

June 11, 2012

CINCINNATI — Seven tips to successfully integrate new hazcom system in your operation

CINCINNATI — In recognition of National Safety Month, Cintas Corp., a provider of first aid and safety products, has released its top tips for businesses impacted by the Globally Harmonized System (GHS) requirements for chemical classification and labeling. The new system will require millions of businesses and employees nationwide to be retrained on hazard communication.

“Hazardous-chemical information needs to be communicated to any employee who is exposed to or works with chemicals—even bleach,” says John Amann, vice president, First Aid & Safety, Cintas. “With GHS affecting over 5 million businesses, it is important that all employees are trained and understand the upcoming changes to chemical safety so businesses can keep workers safe and maintain OSHA compliance.”

The top tips for transitioning to GHS include:

UPDATE YOUR WRITTEN SAFETY PROGRAM

Anytime a safety standard is created or updated, written programs must be changed to include guidelines for complying with the regulation. Update your written program to incorporate GHS in all of your current hazard communication protocols.

BEGIN TRAINING NOW

The adoption of GHS has the potential to prevent nearly 600 injuries and illnesses annually, according to the Occupational Safety & Health Administration (OSHA). To be proactive in preventing accidents, employees must be properly trained on new chemical labeling and Safety Data Sheet (SDS) formats. Businesses that make an effort to train well before the deadline will have knowledgeable, prepared employees, thereby limiting injuries, medical costs and potential OSHA fines, Cintas says.

ENSURE WORKERS UNDERSTAND NEW PICTOGRAMS

Nine new pictograms for chemical labels will provide visual warnings for carcinogens, skin or eye irritants, flammable products and more. Clarify what each pictogram represents and demonstrate the types of personal protective equipment (PPE) workers should wear for different hazards.

FAMILIARIZE EMPLOYEES WITH NEW LABELS

New labels will now have a signal word, the product identifier, supplier identification, and hazard and precautionary statements. These detailed labels include critical warnings, Cintas advises, so it is important to teach employees to thoroughly read them before using the chemical.

EXPLAIN NEW SAFETY DATA SHEETS (SDS) FORMATS

Safety Data Sheets (SDS), formally Material Safety Data Sheets (MSDS), are informational guides for determining chemical handling and storage, necessary PPE and exposure action plans. These will now follow a standardized format and contain more extensive chemical information. Reference OSHA to understand the new layout, and keep your SDS binders accessible so employees can refer to them anytime.

ENGAGE EMPLOYEES USING BLENDED TRAINING FORMATS

When used in conjunction, instructor-led, DVD and online training engage all learning types. Lessons should combine visual and auditory instruction with group activities and handouts to encourage retention of GHS material, Cintas recommends.

KEEP TRAINING RECORDS ON FILE

To prevent OSHA fines, it is necessary to document all of the training conducted within your facility. Have employees sign training logs after they have completed GHS training and demonstrated an understanding of the concepts.

“Because hazardous materials present severe risks to workers, complying with GHS guidelines is essential for maintaining a safe work environment,” adds Amann. “Businesses that begin preparing now will find the transition much easier than workplaces that wait until the last minute.”

Cintas is offering a free on-site, no obligation consultation to determine what aspects of current hazard communication programs a given business needs to update. More information is available by calling 877-973-2811.

March 28, 2012

NATIONAL HARBOR, Md. — Agency team is evaluating the effectiveness of programs such as the Voluntary Protection Program

NATIONAL HARBOR, Md. — The Occupational Safety and Health Administration (OSHA) is “struggling” with incentive programs that recognize employers for exemplary efforts in preventing workplace injuries and illnesses, Richard E. Fairfax, deputy assistant U.S. labor secretary, told an audience of Textile Rental Services Association (TRSA) members on Tuesday.

Fairfax, speaking to TRSA’s Leadership & Legislative Conference, said limited resources have prevented OSHA from expanding these efforts after they grew significantly in recent years, particularly during President George W. Bush’s administration.

In more recent years, OSHA has concentrated on evaluating their effectiveness. “I think the world of the program,” Fairfax says of the Voluntary Protection Program (VPP), but he indicated that such endeavors might need better quality control.

The VPP, Safety & Health Achievement and Recognition Program (SHARP) and other honors awarded to employers, including many in the textile service industry, are under evaluation by an OSHA team Fairfax appointed last summer. “I told them to take as long as they want, to do a top-to-bottom review,” he says.

In the meantime, he urged employers to take advantage of other compliance assistance programs, such as the free OSHA consultation service for companies with 250 workers or less. Agency personnel who visit a business and find violations don’t notify the federal office of these unless the location’s management refuses to fix them. This program saw a budget increase in 2011, Fairfax notes. Each OSHA area office employs a compliance assistance specialist who performs these inspections.

“Our senior and best compliance officers have moved into those positions,” he explains. “They’re not allowed to do anything in enforcement.” They exist for training and outreach and usually “all it takes is a phone call to the office” to involve them in a voluntary compliance effort.

Fairfax also pointed out that the agency hopes to increase its use of private-sector safety pros to help with other employers’ preventive efforts. In this special government employee (SGE) program, such an individual receives three days of free OSHA training, and then participates annually as a member of an OSHA team evaluating other companies’ safety procedures. The agency wants to increase the number of SGEs who can help permanent OSHA staff work with employers in preventive efforts.

Fairfax’s presentation included numerous statistics on the agency’s enforcement activities in 2011, such as a leveling of inspection totals from the prior year (down about 300 to 40,600) and a 6,000 decline in violations to 91,000. The textile services business had no willful or repeat violations, a rarity among industries, Fairfax says.

Those findings are consistent with TRSA’s SafeTRSA education and benchmarking program, which has logged results of improved safety practices among member companies during the past five years:

  • 42% reduction in total recordable injuries and illnesses rate (TRIR)
  • One-third reduction in DART Rate (days away from work, restrictions or transfers)
  • Most recent annual improvement of 5% in TRIR and 2.5% in DART rate
February 23, 2012

ALEXANDRIA, Va. — Richard Fairfax, U.S. Department of Labor deputy assistant secretary, will be a presenter during March’s Textile Rental Services Association (TRSA) Leadership & Legislative Conference in Washington.

Fairfax oversees the enforcement and construction directorates for the Occupational Safety and Health Administration (OSHA). In his previous post as OSHA’s enforcement programs director, he offered opinions on various safety regulations of interest to the textile services industry, in particular, those dealing with bloodborne pathogens and lockout/tagout.

His March 28 presentation comes as OSHA increases fines, as the average levy per serious violation has risen from $1,050 to $2,200 in the agency’s last two fiscal years. OSHA also is moving forward with its Injury and Illness Prevention Program (I2P2), an initiative that could see businesses revamping safety and health efforts.

Fairfax is expected to update attendees on the I2P2 process as well as other key rulemakings, including those related to noise control, musculoskeletal disorders, combustible dust, ergonomics, chemical exposure, the agency’s enforcement procedures and more.

To learn more about the conference, visit TRSA’s website.

February 22, 2012

Textile/Uniform Rental: David Dersheimer, SITEX Corp.

There are certainly differences in what commercial or rental plants may choose or use for equipment and procedures when compared to institution-based laundries and their respective facilities.

Generally, the volume and product mix of a rental or commercial facility tends to fluctuate more than an institutional facility’s does.

Rental facilities tend to make equipment and process decisions based on current mix and volume plus projected growth. They have smaller load quantities in varying item mixes. The soil levels in rental plants also tend to range broadly from light to heavy.

david dersheimerInstitutional laundries have a more consistent volume and less variance in soil classifications. And there is typically less variation in soil levels and volumes in a healthcare, nursing home or hotel laundry.

But I’m not sure you could define differences in laundries based only on these two categories or generalities. You might need to ask a few questions, such as:

  • What is the item mix, and how many different sort classes/soil levels are there?
  • What is the facility’s planned growth? Is there anticipated growth in one segment or area? If so, how will that impact the volume and mix?
  • How would product mix affect equipment decisions?
  • Is the wash operation running batches or smaller, varying loads, or loads of similar volume and sort class? Does the facility need single or convention machines, or would a continuous batch washer be a better choice?
  • If flatwork finishing, is volume or flexibility needed? For large pieces, does the facility need a sheet feeder, table linen feeder, or a machine that can do both? Is an ironer needed to handle napkins and pillowcases?

Differences between any two laundries, whether commercial or institutional, can be quite distinct. One needs to assess current mix, planned growth, and output expectations to determine individual needs.


Consulting Services: Ron Evans, RJ Evans and Associates

There are several procedural differences between industrial rental laundries and ron evansinstitutional laundries. Growth, greater competition, incomparable number of products processed, and profit are the driving and dividing forces.

Since most rental laundries have hundreds if not thousands of customers, their processing practices must be much more flexible and expanded than an institutional laundry that may have a singular or limited common customer base.

Since rental laundries exist in a much more competitive environment, it is essential for the production department’s contribution to the rental company’s bottom line be fully within strict budget forecasts. The trick here is that all production forecasts are predicated on sales forecasts, and the latter can be difficult to project for a coming year.

There is a constant need to search for improved best practices to satisfy the varied demands upon their daily changes in usage, product variation and resource allocation. It becomes essential to leverage all advantages that eliminate or reduce waste while at the same time operate within projected budget requirements. These are all centered on “lean and mean” customer satisfaction.

The production department’s contribution to bottom-line profit in a rental laundry is scrutinized and monitored due to its constantly changing customer base. Rental laundry production management must be much more engaged and “hands on” in addressing all the demands of its varied customers’ needs. Pressures on rental managers are more numerous and dynamic than those on institutional managers. Rental production managers must be good business managers as well as knowing their trade.

Another difference is the role of a production department in a rental industrial laundry. Full-time salespeople use their production department as a sales tool and regularly take potential customers on plant tours. Therefore, the department always has to be in marketable “showplace” condition.

A rental laundry’s service department also uses the production department as a customer-retention tool. Service departments have developed sophisticated programs to elevate a customer’s understanding of the rental laundry’s value in maintaining their fixed costs, convenience, and quality standards. As such, they constantly market environmental advantages in waste treatment, sanitary conditions, safety practices, and inventory control. Processing techniques are used not only for production but to gain and retain customers.

Because of its dedicated freestanding facility, the rental laundry has acquired a “target” on its back for every governmental inspector. Consequently, it must operate under the assumption that it will have city, state, regional and federal government inspectors in its facilities throughout the year. The end result is rental laundries have unsurpassed training and updated performance exercises in safety, waste management, OSHA, and human resource issues out of the realization that they will be audited. This constant pressure creates a professional, self-policing system and a comfort zone for their customers.

Both types of industrial laundries have similar equipment, chemicals and procedures for the items they process in common. Because of the difference in competitive situations, rental laundries must operate at a higher level of customer speed to retain revenue-generating clients.

It has been my experience that most rental production managers could operate an institutional laundry quite easily while most institutional production managers would have to expand their skills to effectively manage a rental industrial laundry.


Equipment Manufacturing: Kim Shady, Laundrylux Corp.

How do you define commercial laundry or institutional laundry? Often, those terms are kim shadyused interchangeably. So let’s remove the descriptive terms and be more absolute. What is the equipment difference between a laundry processing less than 3,000 pounds per day and a laundry processing more than 3,000 pounds per day?

In the simplest form, the equipment differences can be defined by automation. It may reduce labor costs, improve quality, reduce processing time or save energy. As the pounds processed per day increase, there become economies of scale for each of these items.

While improved quality may be a goal for selecting automation, the determining factor is most likely the return on investment (ROI). You can calculate this by projecting labor savings, energy savings and maybe even overhead by square foot vs. the cost of automation.

A small-piece folder is one of the smallest investments for automation. It can process towels, gowns, blankets or fitted sheets. If your laundry is processing 1,000 pounds of these items a day, a small-piece folder could reduce your staffing by one person. An institutional laundry is likely using a staff of two to hand-fold these items. If a basic small-piece folder is $45,000, what might the ROI be?

Commercial laundries likely process a large quantity of flat goods. Automation in this case may include automatic pickers to replace one or two staff members.

Processing linens through an ironer requires the least amount of energy per pound of finished goods. But that doesn’t mean ironing is the lowest-cost method for processing goods. An institutional laundry may use an ironer but lack automation, thus requiring two to four staff members.

Over the last five years, numerous ironers on the market have offered feeding, folding and stacking built into the ironer, allowing a single operator to process 150 or more pounds per hour. Processing 75 pounds per hour is a common goal in laundries without automation. A machine with these features can reduce the staffing required for ironing. The additional investment for the feeder, folder and stacker may be $100,000. What might the ROI be for this automation?

Labor will always be the largest cost of operating a laundry. An institutional laundry can be limited in methods for reducing labor costs, so automation can be a difference maker. It is the difference between the equipment selections in a commercial laundry and an institutional laundry.


Member at Large: Douglas Story, Swisher Hygiene

When I first read this question, I thought, “What in the heck can anyone say about this? douglas storyProcessing fabric is processing fabric, right?” But it is a good question that has forced me to look not so much at the equipment or procedures that are used by the two laundry types but at the philosophies behind the use of that equipment.

As I was contemplating what I would write, I was inspired by one of my favorite “philosophers,” Jeff Foxworthy. Here, offered somewhat tongue-in-cheek, are some differences between a commercial laundry and an institution-based laundry:

  • If the laundry manager is a graduate in hospitality management and is in the job as a learning experience, it might be an institution-based laundry.
  • If a washer’s rated capacity is used as the measure of the pounds of linen being processed, it might be an institution-based laundry.
  • If a washer’s rated capacity is considered an estimate and everyone knows that it can hold another 100 pounds, it might be a commercial laundry.
  • If the laundry manager loads the washer and then walks to the next room to welcome a guest and offer them a cookie, it might be an institution-based laundry.
  • If the laundry manager is proud of his washroom’s 2,000 lbs/hr production but can’t understand how two 100-pound dryers can keep up, it might be a commercial laundry.
  • If the laundry manager, when asked why he has 10 washers and two flatwork ironers stored in the parking lot, answers, “Parts,” it might be a commercial laundry.
  • When employees stay later to produce more laundry, it might be a commercial laundry.
  • When employees stay later to clean the rooms or provide patient care, it might be an institution-based laundry.
  • When the flatwork ironer goes down and the laundry manager prays for its recovery, it might be a commercial laundry.
  • When the laundry manager can give you the cost per piece, labor, utilities, fixed and variable cost itemized, it might be a commercial laundry.
  • When the laundry manager says, “I don’t know all of my utility costs,” it might be an institution-based laundry.

There are philosophical differences between commercial (for-profit) and institutional (not-for-profit or support services) laundries, but it is not, for the most part, in the equipment or processes they use. It is more in how management approaches the business and customer service sides of the operation.

In the past, the primary focus of a commercial laundry was the customers that paid for their service. By contrast, this was/is not always the case for the institutional laundry. But as we look to the future, I believe that we are seeing the philosophies of these two operations beginning to merge.

Institutional laundries are becoming more like their commercial counterparts because of economic pressures and because many of the organizations operating these laundries have realized the impact they have on the bottom line of the institutions they serve.

Commercial and institutional laundries are becoming more customer-focused, so both are looking at better, or more efficient, ways to improve the way they do business for the customers they serve. For both, it is a matter of survival.

Click here for Part 1.

February 15, 2012

RICHMOND, Va. — Cintas Corp.’s Chester, Va., facility has received the Voluntary Protection Program (VPP) “Star” worksite designation from the Virginia Occupational Safety and Health Administration (OSHA), the agency’s highest recognition for the practice of and commitment to exemplary occupational safety and health.

It is the third Cintas uniform rental operation to receive the coveted status, and the fourth company-wide.

“This type of achievement can only be realized when everyone is working together for one common goal,” says Howard Baron, general manager of Cintas in Chester, near Richmond. “To say I’m proud of my team would be an understatement. It’s a great accomplishment that is deserved by a great group of employee-partners.”

“Receiving the VPP ‘Star’ award here in the state of Virginia is no small feat. Every year, only a small number of companies are awarded this status,” says Jim Cheng, Virginia’s secretary of commerce and trade.

As a facility with leading safety and health practices, the Chester uniform rental facility constantly integrates improvements to its safety and health programs. Cintas employs 120 people in Chester and 1,000 statewide.

February 2, 2012

ROANOKE, Va. — I once wrote about having an opportunity to use reusable barrier isolation gowns in all the hospitals that comprise the Carilion Clinic. The ability to start such a program was rewarding after having failed to gain approval over the previous seven years.

My first experience with reusable barrier gowns, at Aurora Healthcare in Milwaukee, was the result of the then-new OSHA bloodborne pathogens guidelines. The program was extremely successful, and we were able to develop a special wash formula with the use of a Sutter Hydrostatic tester.

We knew that the wash formula would need to be different than for any other product washed because the barrier gowns didn’t sequester any chemicals placed in the washer. They all stayed in solution and were available to react with any soil present.

We also knew that residual surfactant on the gown would reduce its barrier properties. The Sutter Hydrostatic tester gave us immediate feedback on how the wash formula was working and provided easily repeatable results. We had tried sending samples of linen to an outside laboratory for testing, but it often took 7-10 days to get results. If there was a problem, we wanted to know about it now, not several weeks down the road.

When I became the director of linen services at Carilion, I wanted to introduce reusable barrier isolation gowns to help save the hospitals money and to increase the laundry’s value. I approached the infection control department at our largest facility and was told it could not support such a program for several reasons:

  • Staff would try to wear a reusable isolation gown multiple times during a day
  • Staff would wear the reusable isolation gowns outside to smoke (thus presenting a poor appearance)
  • The laundry would not be able to keep up with the volume
  • The laundry staff would have greater exposure to infectious diseases
  • The distribution system would be difficult to manage
  • There were quality-control concerns

I laid out my best counter arguments but simply could not make any headway. I knew that, eventually, outside events would provide me with an opportunity to provide this type of product.

Opportunity for Introduction

The use of disposable isolation gowns worldwide went through the roof due to the H1N1 virus and most users were put on a quota system based on previous orders. This supply-chain problem, combined with nurses’ disgust in the amount of trash they were generating every day, created the opportunity to make another pitch for reusable gowns.

A supply chain consultant had proposed the reusable barrier isolation gown project the previous year but it had not been given serious consideration.

My goal, and that of nursing, was to establish a pilot study for the gowns on a few select high-use areas to see if the product and the proposed packaging system were workable. We wanted to test end-users’ reaction to the product in comparison to disposables.

Monday: Product packaging and distribution design...

October 31, 2011

LOUISVILLE, Ky. — An investigation is under way to determine how a Cintas Corp. maintenance technician was killed early Friday morning when the industrial dryer he was servicing started.

Kevin Lee Burgess, 55, died from blunt-force trauma and was pronounced dead at the scene, according to local authorities. Police are conducting a death investigation but believe the incident that occurred sometime before 4:45 a.m. Friday was an accident, according to local media reports.

“Cintas is devastated to have learned about the accident that took the life of one of our employee-partners at our uniform rental facility in Louisville overnight,” the company says in a prepared statement. “Our deepest heartfelt sympathy is extended to his family.

“The safety and security of our employee-partners is a priority at Cintas, and we are shaken by this news. The company remains focused on providing support to the family and his co-workers at the facility. A thorough investigation has begun to determine the cause of this accident.”

In March 2007, a Cintas worker was killed when he fell into an industrial dryer at the company’s Tulsa, Okla., plant. The death sparked a federal investigation of Cintas and prompted U.S. lawmakers to introduce laws for even greater federal oversight of worksite safety. The Occupational Safety and Health Administration (OSHA) later fined Cintas for safety violations at the Tulsa plant and five other locations.

Cintas reached an agreement with OSHA pertaining to all automated and semi-automated laundry facilities under OSHA’s federal jurisdiction in December 2008, and agreed to pay $2.76 million in fines.

The Textile Rental Services Association (TRSA) says this latest incident “comes amid steady improvements in the industry’s overall safety record as reflected in TRSA’s latest Safety Survey, which indicated that total recordable injuries and illnesses (TRIR) dropped by 5% from 2009-10.”

“This incident occurred despite substantial improvements and our industry’s investment in safety,” TRSA CEO Joseph Ricci says in an association blog entry. “We should respond by strengthening the industry’s resolve to continue our focus on developing safety cultures and striving for zero tolerance.”

Cintas has worked closely with TRSA to help educate industry colleagues on best practices for accident/illness prevention, according to the association, sponsoring tours of its semi-automated wash aisle facilities (one is scheduled at the company’s Lawrenceville, Ga., plant next week) and participating in various panel discussions on safety issues.

October 31, 2011

Learn how to cost-effectively enhance wash aisle safety for automated industrial laundry facilities, including policies and procedures, employee engagement and ownership of the safety process, training, and equipment manufacturer partnerships. Participate in a hands-on tour of a recently upgraded facility and speak with managers, engineers and safety staff responsible for ensuring occupational safety and health at the plant level.

Cintas, the TRSA member hosting this event, recently earned “Star” certification in OSHA’s Voluntary Protection Program, the first industrial launderer in the United States to receive this recognition, OSHA’s highest for workplace safety and health.

For more information: http://www.trsa.org/calendarevent/trsa-wash-aisle-seminar-and-facility-tour

August 22, 2011

ASHTABULA, Ohio — When laundry managers review their injury logs with inspectors from OSHA or from their workers’ compensation insurance carriers, back injuries frequently rank among the most commonly reported. On average, each back-injury claim represents a week of lost productivity, according to the Bureau of Labor Statistics, plus associated healthcare costs. The culprits triggering many of these back injuries are not difficult to fix.

By paying attention to ergonomics, work positioning and the elimination or minimization of repetitive bending, reaching and lifting, laundry managers may save their workers from needless pain and injury and save their companies from needless, burdensome costs.

Considerations in Specifying

The importance of determining exactly how the spring-loaded mechanism is to be used becomes critical to whether ergonomics may be introduced as a cost savings or as a cost. Specifying the right spring-loaded mechanism requires the following key considerations:

Large items such as sheets or small items such as face cloths — Carts and trucks with relatively straight, vertical walls accommodate spring-loaded mechanisms most effectively because the platform may travel farther down toward the bottom without impediment. Carts and trucks with tapered walls or with stepped walls to permit nesting when empty sometimes block smooth travel and create gaps between the platform and the sidewalls in which small items may fall.

Linen transport cart, in-plant utility truck or basket — The more people are to be involved in moving and handling the load, the more effective using spring loading becomes and greater the value of hiding the spring mechanism under the platform.

Loaded by hand or catching from a freefall — If laundry trucks are to catch linens freefalling from a sling system, chute or conveyor, the platform needs to be able to accommodate the additional load borne in absorbing the fall without breaking and without the springs collapsing. The distance of the fall and the weight upon landing need to be determined to ensure the ideal number of springs is included. It is common for this type of dynamic load to require 50% more load-bearing ability of the platforms than a typical, hand-loaded platform. Using a large sorting table under the chute and transferring the linens to spring-loaded carts and trucks may offer a less costly yet ergonomically sensible alternative.

For soiled or cleaned — Preventing the spring-loading mechanism from contacting soiled laundry is important for infection control and, therefore, the hidden coil design offers an advantage.

Bagged linen or loose — Bagged linen is less likely to snag on the covered spring mechanism than loose linens.

Though each individual application will help guide the type of spring-loading mechanism to be specified based on balancing a variety of practical factors with cost considerations, choosing either type of spring loading delivers welcome support for workers and aids in the reduction of repetitive-motion injuries.

Click here for Part 1.

August 17, 2011

ASHTABULA, Ohio — When laundry managers review their injury logs with inspectors from OSHA or from their workers’ compensation insurance carriers, back injuries frequently rank among the most commonly reported. On average, each back-injury claim represents a week of lost productivity, according to the Bureau of Labor Statistics, plus associated healthcare costs. The culprits triggering many of these back injuries are not difficult to fix.

By paying attention to ergonomics, work positioning and the elimination or minimization of repetitive bending, reaching and lifting, laundry managers may save their workers from needless pain and injury and save their companies from needless, burdensome costs.

Spring-Loaded Carts Prevent Back Strain

Spring loading refers to setting a platform of vinyl-covered wire frame, plastic or plywood atop or under a series of metal springs, all set within a laundry truck or cart.

When linens are placed on top, the platform gradually sinks into the bottom as the weight of the linens increases. As linens are removed during cart makeup or when fed into a flatwork ironer, for two examples, the platform gradually and automatically rises.

It is this rising action that directly reduces the lower back strain by maintaining the height of the work at or near the waist level of most workers. Reaching into the bottom of carts is eliminated.

Two Types of Spring Loading

From a review of utility trucks being used to hold clean linens for feeding a variety of machinery at the Clean Show, the majority of them were fitted with the hanging style of spring loading. In this style, one end of each spring is attached to the platform through grommets set within the perimeter of the platform while the other end of the spring is hooked over the rim of the laundry cart or truck, always at the corner and sometimes in the middle depending on the load.

The platform hangs within the container, and the load is borne from above. The springs are typically encased in a flexible sleeve to safeguard workers from contact with the springs and to prevent linens from getting caught or snagged.

The second style of spring loading hides the springs underneath the platform. This coiled style virtually eliminates the potential for the springs to come into contact with workers or linens. Either style may be sized to fit nearly any type of utility cart or truck commonly found in a laundry.

Which Is Better?

Both styles offer comparable performance and longevity with almost no maintenance requirements. Both styles may be removed to clean the inside of the cart without any tools. Their zinc-plated, rust-resistant springs rarely wear out from too many cycles and have been known to last for decades, as long as the weight of laundry placed on the platform is within the specified range.

The coiled style handles heavier loads than the hanging style, with load ratings of approximately 38 pounds per spring at full spring extension versus approximately 31 pounds per spring when hanging from the rim. Therefore, to handle 300 pounds of laundry, for example, the coiled style would require eight springs underneath while the hanging style would require 10 springs around the perimeter of the utility truck. The difference of only two springs may affect the price by as little as $20, but when applied over a fleet of 100 utility trucks the savings become substantial.

From a safety perspective, though both styles meet ergonomic needs, the coiled style earns points for hiding the spring mechanism under the platform. However, the hidden coil style requires space within the interior of the cart or truck. This means a 14-bushel laundry truck, for example, with the spring-loaded mechanism hidden inside, actually functions more as a 12-bushel laundry truck. To move 14-bushel loads, a larger laundry truck needs to be used at a slightly higher price. Again, when applied over a fleet of 100 utility trucks, the difference becomes substantial.

Monday: Specifying the right spring-loaded mechanism…

July 21, 2011

“I know that my laundry operation is due to be inspected sometime soon, but I’m not sure how to get ready for it. Where should my focus be? In what areas are we most likely to get nailed if our operation is deemed substandard?”

“I know that my laundry operation is due to be inspected sometime soon, but I’m not sure how to get ready for it. Where should my focus be? In what areas are we most likely to get nailed if our operation is deemed substandard?”

Equipment Manufacturing: Chuck Anderson, Ellis Corp., San Diego, Calif.

They say procrastination is a universal human behavior and I have to agree, since I procrastinated in writing this article. But one area we must not procrastinate in is having our laundry ready for inspection at any time. Here is an abbreviated pre-inspection checklist:

OSHA — Occupational Safety & Health Administration

Bloodborne Pathogens — Make sure a documented exposure control plan is in place and reviewed at least yearly with employees. Ensure that personal protective equipment (PPE) is in good condition, clean, and being worn in areas of occupational exposure. Check that engineering controls (e.g., sharps containers, shields, etc.) are in place and sterile.

Hazard Communications — Transmittal of information is to be accomplished by means of comprehensive hazard-communication programs, which are to include container labeling and other forms of warning, Material Safety Data Sheets (MSDS) and employee training.

Confined Spaces — Tunnel washers, chemical tanks, boilers and wastewater pits are all examples of confined spaces. The employer shall inform exposed employees by posting danger signs or by any other equally effective means.

Lock Out/Tag Out — Establish a program consisting of energy control procedures, employee training and periodic inspections. Ensure that before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source and rendered inoperative. Electrical, mechanical, hydraulic, pneumatic, chemical and thermal are all examples of energy sources.

Machinery Guarding — Ensure guards are in place and function correctly. Guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, etc. Barrier guards, two-hand tripping devices, electronic safety devices, etc., are examples of guarding methods.

HLAC — Healthcare Laundry Accreditation Council

Soil Sort Area — Items to check include employee training for BBP, functional separation between soil and clean processing areas, cleanliness that is maintained and documented, proper hazard communication in affected work areas, the provision and wearing of PPE, and cart-washer utilization schedule and functionality.

Wash Aisle — Check to see that wash temperatures and times are maintained, and machines are being loaded properly and documented. Prevent cross-contamination of clean and soil in this area. Wipe down machinery frequently with a good quat disinfectant cleaner.

Finishing Area — Proper blow-down schedule and cleanliness, workflow patterns to prevent cross-contamination, preventive-maintenance documentation, linen-inventory management and proper lighting are the keys here.

Staging and Storage Areas — Make sure these areas are uncluttered, cleaned frequently, and protected from lint blow-down.

Fire Department

General — Are address numbers for the building clearly visible from the street? Is exterior fire department access unobstructed? Is combustible vegetation removed so as to not create a fire hazard? Is a minimum 3-foot clearance maintained around fire hydrants?

Egress — Are the exits and doors easily recognizable, unobstructed and functional? Are the exits and exit enclosures free from combustible materials? Are doors with self-closing hinges maintained in the closed position (not blocked open)?

Electrical — Are all electrical outlets, switches and junction boxes properly covered with cover plates, and is the electrical system safe from any apparent shock and/or other electrical hazards?

Are circuit breakers/fuses labeled? Is the area maintained clear at least 30 inches in front of the electrical panel(s)?

Fire Alarm System — If the building is equipped with an alarm system, has a qualified fire alarm company performed the required annual service?

Fire Extinguishers — Is there access to fire extinguisher(s) rated minimum 2A-10BC? Is the travel distance from all portions of the building less than 75 feet to an extinguisher? Are all extinguishers visible and accessible (not blocked)? Have the extinguisher(s) been serviced and tagged by a fire extinguisher company within the last 12 months?

Fire Suppression Systems — Is the top of storage maintained a minimum 18 inches below head deflectors in fire-sprinkler areas?

Storage of Flammable, Combustible Liquids, and Compressed Gas — Are quantities in excess of 10 gallons of flammable and combustible liquids used for maintenance purposes and the operation of equipment stored in liquid-storage cabinets? Are cylinders of compressed gas, such as helium, argon, oxygen and acetylene, chained securely to prevent them from tipping over?

Local Agencies/Environmental Protection Agency (EPA)

State and local agencies may visit to check for valid permits such as boiler operating licenses, business licenses, worker documentation, etc. The Environmental Protection Agency may visit to see that you comply with air cleanliness measures or wastewater discharge limits.

Maintain clear records about anything in the workplace that carries inherent risks, especially if there is a history of accidents with that particular object or situation.

If you have an employee manual, it should be up to date with the most recent laws and regulations regarding health and safety.

Keep the working area clean, free of dangerous surfaces or items that can cause injury, and make it easy to access in case of an emergency or accident. Make sure emergency exits are clearly marked and first-aid kits and fire extinguishers are readily available. While these may seem like minor details, they are, in fact, the areas where most companies fail to comply with OSHA regulations.

Long-Term-Care Laundry: Gary Clifford, Pines of Sarasota, Sarasota, Fla.

Due to be inspected “sometime soon” is really waiting until it is almost too late to do anything about getting ready.

clifford-gary.jpgThe best time to get ready for your next inspection is immediately after your last inspection. However, if you have waited and are feeling unprepared for an impending inspection, get to work now on improving your chances of passing your inspection.

Take a good look around your facility and honestly evaluate what you are seeing.

A lot of times, we look through things we see every day without actually seeing them. Fight that tendency and you will often spot areas that need improvement.

You may find it helpful to get someone from the outside to evaluate your operation. If you know other laundry managers or feel comfortable with one or two laundry vendors, ask them to check things out.

Soiled and clean linen must be separated and not come in contact with each other at any time during processing. Remember to keep everything—soiled and clean—covered to eliminate contamination. And your staff needs to use standard precautions (PPE) when handling soiled linen.

Cleanliness is something that all inspectors will look for. Not only does it appear clean today, do you have a policy (doesn’t have to be in writing) for keeping things clean? This is especially true when it comes to lint removal. Every member of your laundry staff must be able to tell the inspector when and how they keep things clean.

Schedule a few extra staff meetings to make sure everyone is educated and on the same page. As often as you can, ask the questions you would ask if you were an inspector. And look up the results of any past inspections to make sure you do not repeat mistakes.

If you had a specific problem during a recent inspection, you can be sure the inspecting party will be looking to make sure you corrected that problem!

Don’t wait until “sometime soon” is here to get ready for the next inspection. The facilities that do the right things all the time and are best prepared have the most successful inspections. Make sure your facility is one of them.

Click here for Part 1.

July 20, 2011

ANDOVER, Mass. — The Occupational Safety and Health Administration recently cited Royal Institutional Services Inc., a commercial laundry in Somerville, Mass., for four alleged violations of workplace safety standards following a worker injury.

OSHA opened its inspection after learning that a mechanic sustained a crushing hand injury on Jan. 26 while lubricating the chain of an ironer that was running.

The laundry, which is owned by Angelica Corp., faces a total of $49,935 in proposed fines.

OSHA’s inspection found that the machine had not first been de-energized and had its power source locked out before maintenance was performed, as required by the agency’s hazardous energy control or “lockout/tagout” standard.

OSHA cited Royal Institutional Services for one repeat violation with a fine of $35,000 for the lack of energy-control procedures; two serious violations with $14,000 in fines for the lack of effective training and evaluation; and one other-than-serious violation with a fine of $935 for a lack of documented lockout procedures for a machine.

Upon receiving the citations and proposed penalties, Royal Institutional Services had 15 business days to comply, meet with OSHA or contest the findings before the independent Occupational Safety and Health Review Commission.

February 5, 2011

This Association for Linen Management webinar will present a comprehensive look at the MSDS (Material Safety Data Sheets) requirements in laundries and the changes proposed by the Occupational Safety and Health Administration (OSHA).

Webinar time is 2 p.m. Eastern, 1 p.m. Central, noon Mountain, 11 a.m. Pacific.

ALM members pay $49.95 per connection; nonmembers pay $75 per connection. Cutoff for ordering is 24 hours prior to webinar.

January 19, 2011

ALEXANDRIA, Va. — Recordable injuries and illnesses in Textile Rental Service Association of America (TRSA) member workplaces dropped 17% from 2008 to 2009, according to the annual TRSA Textile Services Industry Safety Report just released.

December 13, 2010

CHANDLER, Ariz. — The Chandler facility of national uniform services provider Cintas Corp. has been accepted as an Occupational Safety & Health Administration (OSHA) Voluntary Protection Program (VPP) “Star” site, the agency’s highest recognition for the practice of, and commitment to, world-class occupational safety and health.

Cintas says it is the first industrial launderer in the United States to receive the Star certification.

November 19, 2010

WASHINGTON — The Occupational Safety & Health Administration (OSHA) has recently taken more action to impose fines and enforce regulations concerning combustible dust and lint in laundry facilities.

This extra attention has translated into a regulatory push for higher standards and the potential for significant fines for lack of compliance.

September 21, 2010

ALEXANDRIA, Va. — Members of the Textile Rental Services Association (TRSA), representing the $15 billion textile services and commercial laundry industry, are preparing for the group’s Annual Convention slated for Oct. 17-19 at The Lodge in Torrey Pines, La Jolla, Calif.