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Content about Charles Loelius

February 19, 2013

CHICAGO — Input from healthcare laundry, hotel/motel/resort laundry, and equipment/supply distribution sectors

Healthcare Laundry: Judy Murphy, RN, BSN, CLLM, RLLD, North Mississippi Medical Center, Tupelo, Miss.

judy murphyThere is an increased risk of sharps exposure for laundry employees, especially for those who work in the soil-sort process. To help stem the flow of these items, and to keep the communication lines open with clinical staff, the laundry manager should meet regularly (at least quarterly) with nurse managers, surgery, emergency services, ambulance, etc., to help determine the root causes. This cooperative effort helps establish rapport with clinical staff while addressing legitimate concerns.

Most healthcare organizations have a PI (Performance Improvement) team and/or safety committee that looks at the various OSHA violations (both recordables and non-recordables). The laundry manager should volunteer to participate on this type of team so that these concerns can be voiced to the appropriate people and so that he/she can remain abreast of the efforts being made to address them.

Champion the use of safety devices and engineering controls designed to decrease the risk of employee exposure. Assist with the research and promotion of these efforts by utilizing resources (other laundry managers, industry standards, guidelines, etc.) to determine “best practice” policies and procedures that could be implemented in the facility.

There are circumstances (emergency “Code Blue” resuscitations, for example) that, due to their chaotic nature, increase the likelihood of sharps being lost in linens. Provide education/training to your laundry personnel in the proper shaking-out and separation of soiled linens. And be sure to include techniques on how to pick up sharps (i.e. utilizing tongs or other grasping devices) and dispose of them properly.

Hotel/Motel/Resort Laundry: Charles Loelius, The Pierre New York, New York, N.Y.

charles loeliusFinding foreign objects in linens is not an uncommon occurrence. Trash, glass, dishes and cutlery are sometimes mistakenly and carelessly mixed in with the soiled linens by the end-users when gathering the linen for reprocessing. Healthcare linen poses the additional threat of bacterial and viral contamination from needles and scalpels.

Although my laundry processes hospitality linens, we observe universal precautions when detecting and handling sharps. Sharps, in our case, consist of cutlery and broken glass sent down the laundry chute in error by our end-user, the room attendants.

All incidents are documented, and the appropriate people are notified. All soil sorters wear proper protective equipment, including masks and puncture-resistant gloves. Broken glass is picked up with tongs or brush and dustpan and placed in a medically approved sharps container. This container is disposed of when three-quarters full.

The laundry maintains a log according to OSHA guidelines that lists the date and location of the incident as well as the type of sharp.

We have weekly meetings with the room attendants to provide details of the prior week’s foreign objects found in the linen. We seek to educate them on the danger that sharp objects pose to their co-workers.

We also seek feedback from the housekeeping team on ways to reduce the instances of foreign objects, particularly glasses, dishes and cutlery, which pose a safety hazard.

In the end, we stress regular communications to achieve buy-in from our end-users to reduce the problem with sharps. At the same time, the processes are in place to minimize the safety hazard should these mistakes continue.

Equipment/Supply Distribution: Bill Bell, Steiner-Atlantic Corp., Miami, Fla.

bill bellI reached out to a few of my customers who are professional healthcare laundry managers and have decades of experience. They all shared that this problem never goes away. There are procedures in place to control exposure to sharps, but it is extremely difficult to eliminate them from making it to the laundry.

Metal detectors are too expensive and will not detect small needles in bulk linen. You would think that most instruments would be coming primarily from ambulance, emergency rooms and surgical, but that’s not the case. They simply come from everywhere in a facility.

By educating healthcare staff, the flow of sharps will significantly decrease. Most of the sharps on the patient care units have been eliminated or at least reduced by using tubing and needles with safety devices. Re-educating the infection control nurse at each property on a quarterly basis seems to work best.

Most healthcare laundry facilities operating under pool linen or COG programs monitor each facility’s goods upon receipt for control of linen shortages, damage, etc., so anything more intensive than that wouldn’t be cost-effective. So, it’s all about education, education, education!

 

Check back Thursday for Part 2!

January 16, 2013

CHICAGO — Meet its representatives from the hotel/motel/resort, consulting services, and commercial laundry sectors

Hotel/Motel/Resort Laundry: Charles Loelius, The Pierre New York, New York, N.Y.

charles loeliusFirst, it is an honor to be once again selected for this Panel (Editor’s Note: Charles served on the Panel in 2010), and I hope to continue to share the benefit of my experience with the readership of American Laundry News.

I have been in the commercial laundry industry for 30 years, having operated healthcare, hospitality and uniform plants throughout the United States. The laundries have ranged in size from 10 million to 40 million pounds annually, and have operated in both union and non-union environments.

I have a wealth of experience in production, distribution and service management, as well as budget preparation and financial analysis—skills honed during my seven years on Wall Street.

During the past nine years, I have concentrated on the hospitality side of laundry management, presently operating an OPL for Taj Hotels at the Pierre New York, as well as serving as a consultant for our sister property, Taj Boston.

I have served on the faculty of NYU, teaching laundry and dry cleaning operations as part of NYU’s Hospitality Management program. I also maintain several industry-recognized certifications in laundry, dry cleaning and linen management.

As director of Laundry Services for The Pierre New York, I am responsible for the day-to-day service, production, distribution, maintenance and procurement for this Five Diamond hotel’s laundry and dry cleaning operations.

During 2012, the laundry processed 2.5 million pieces of rooms and food-and-beverage linen, which represented a 23% increase over 2011. Additionally, it processed more than 350,000 pounds of garments during 2012, representing a year-to-year increase of 11%. Increases in productivity were achieved without any increase in expenses.

The biggest challenges I face at the Pierre today are similar to the challenges faced by the entire industry: providing the best possible products and services at the lowest possible cost.

Consulting Services: David Bernstein, Turn-Key Industrial Engineering Services, Charlottesville, Va.

david bernsteinI am senior vice president of Turn-Key Industrial Engineering Services, a consulting firm that has been serving the laundry, healthcare and hospitality industries for nearly 15 years. We are an industrial engineering firm that designs, builds, retrofits and improves the processes and profitability of laundry facilities throughout the world, using professional design, lean manufacturing and project management techniques.

As our name implies, we perform these services “turn-key,” which means we can deliver a multitude of services, including facility design, RFP development, project management, process improvement and Lean Six Sigma implementation. Our team of Lean Six Sigma-certified engineers and consultants have extensive experience in the industry, and have helped our clients save money, labor and increase throughput, often without the need for added expense or equipment.

As the fourth generation of my family in this industry, I have a lifetime of experience and more than two decades of professional work in laundries, starting with my tenure as vice president and, later, president of Consolidated Laundry Machinery Co. I worked in all aspects of CLM’s manufacturing, sales and marketing of laundry machinery, and helped our customers with specification, layout, upgrades and improvements to their plants.

I moved into industry advocacy and education as the director of Plant Operations, Customer Service and Information Technology for the Uniform and Textile Services Association (UTSA). The industry was under close scrutiny by OSHA, Congress and safety regulators at that time, and I led the effort to create an industry-wide health and safety program that reached more than 65,000 employees in more than 1,000 plants nationwide, produced an industry-specific safety training DVD, and created a stronger, more positive relationship with OSHA and Congress for the industry.

Following UTSA’s merger with TRSA, I spent more than three years as the chief operating officer at F-MATIC, where I helped lead the development of several new sanitary supply products and product lines, improved and diversified the company’s international supply chain, reduced operating expenses and increased revenues.

I am a two-time past chairman of the UTSA Plant Operations Committee, a former member of the board of directors of the Western Textile Services Association, a long-time instructor at the industry’s Production Management Institute (PMI) and Maintenance Management Institute (MMI), and a recent addition to the faculty of the American Laundry and Linen College (ALLC). I am also honored to be among an elite group of industry leaders to have been named to the Plant Operations Hall of Fame.

I hold a bachelor’s degree from the University of California, San Diego, and live in Park City, Utah, with my wife and two daughters. I am an avid cyclist, skier, sailor and private pilot.

What challenged our clients in 2012 was the continuing difficult economy and the need to find ways to adapt. Laundries in all segments of our industry fought to increase productivity and safety, while dealing with ever-increasing costs of doing business, challenges from unions, and increased regulation. These challenges will no doubt continue in 2013 and beyond, and I expect my colleagues and I, both at Turn-Key and on the esteemed Panel of Experts, will increasingly be called upon to assist the industry with meeting them head-on.

Among Turn-Key’s accomplishments in 2012 were designing and breaking ground on a new healthcare laundry for a client in Florida, designing a new state-of-the-art hospitality laundry for a major international resort and entertainment firm, and helping numerous operators (both large and small) reap the financial and productivity benefits resulting from the implementation of process improvement and the application of Lean Six Sigma methodologies.

Commercial Laundry: Richard Warren, Linen King, Conway, Ark.

Richard WarrenI work for Linen King, which owns laundries in several states. We provide COG (customer-owned goods) service, as well as linen rental to hospitals. I am the general manager of the facility in Conway, Ark. I have been here since Linen King acquired the facility from my previous employer in 2007, and am honored they kept me. I have worked at this facility since 1994.

Upon high school graduation, I had no idea what to do. Some said I had no clue. The first real job I had was in a shirt laundry. They must have liked me, because I was promoted to washman. It seemed like wherever I went, there was always a laundry that needed help, and I was fortunate to be able to provide that for them.

I got involved with an industrial laundry and learned a lot during the years I was with them. My production experience started in an industrial laundry. For several years, I owned a small group of leather and fur cleaning stores. For many years now, I have been in the healthcare laundry service, both OPL and commercial.

From time to time, I talk to people about careers in laundry. It certainly doesn’t sound like a sexy career, but it is a good industry, and is generally more stable than many other industries. There are also many companies that supply our industry with textiles, machinery and chemistry, so being involved with a laundry can be rewarding.

Our workers really enjoy coming to work, and reducing the big pile of unfinished linen. An hour or so later, that pile is ironed, folded, and looks, feels and smells nice, with the workers ready for another load. Frankly, it takes a while to learn the rhythm, but when it starts to work, it is fun.

Tuesday: Introductions to representatives of the chemicals supply, equipment manufacturing and uniforms/workwear manufacturing sectors...

October 27, 2010

“How can an on-premise laundry manager most effectively demonstrate to administration (or a for-profit textile rental operator demonstrate to financiers) the need for capital improvements and renovation in his or her plant?”

Hotel/Motel/Resort Laundry — Charles Loelius, The Pierre New York, New York, N.Y.

August 26, 2010

“What aspects of inventorying and securing textiles pose the biggest challenge? What percentage of losses would you consider to be acceptable if the proper controls were in place? And how could an insufficient inventory impact the rest of my operation?”

Hotel/Motel/Resort Laundry — Charles Loelius, The Pierre New York, New York, N.Y.

Abraham Lincoln once said, “You can’t do business from an empty wagon.”

July 21, 2010

“When a manager or operator measures their plant’s performance by cost per pound, what factors—labor, purchasing, utilities, maintenance, rewash/ragout, or others—must they include in their calculations to arrive at the most accurate figure?”

Hotel/Motel/Resort Laundry — Charles Loelius, The Pierre New York, New York City

May 7, 2010

“How can we tell if we’re getting our money’s worth from the textiles we’re using? What are the characteristics of a high-quality textile after it has been processed a dozen times, 50 times, or more? And can item type — flatwork or garment — actually influence textile durability?”                   

Healthcare Laundry — Dianna Aracich, Wheeling Hospital, Wheeling, W.Va.

It won’t take a dozen washings to make sure you’re getting your money’s worth from the linen you purchased. I don’t believe I’ve seen a bath blanket, towel or washcloth stay in the system long enough to be laundered 50 times. However, quality linen is a must in healthcare no matter how long you get to keep it.

Items such as these will reveal their quality after the first processing by their shrinkage, graying, pilling, and loose threads. Although towels and washcloths are recycled here, they should not look like a rag after the first washing.

Garment items such as gowns, pajamas and scrubs may take a couple of processing rounds but, in general, will have issues such as fading, rolled elastic, shrinkage, frayed strings, or bunching after the first processing.

The type of item and how it is processed definitely influences the durability. Items such as sheets and pillowcases that are run through a flatwork ironer take the most abuse. The heat, roll pressure and contact with the chest are all damaging to the cotton in these items.

[NP][/NP]Although some facilities process their bath blankets this way for production purposes, it’s not good for the blanket’s durability due to the cotton content. It also removes the “fluffy” quality that our patients like.

The best way to ensure you always get the quality you expect, which depends mainly on your expectations of the products you buy, is to have a good relationship with a reputable vendor.

They will stand behind any quality issues you may encounter, and the linen quality you receive will be the same month to month because they are looking forward to next month’s order.

I don’t believe in “cherry picking.” By this, I mean going from vendor to vendor for the “deal of the day.” These items are usually of lower quality and rarely the same twice.

The old adages that “You get what you pay for” and “If it’s too good to be true, it probably is” apply to linen management, too.

Hotel/Motel/Resort Laundry — Charles Loelius, The Pierre New York, New York, N.Y.

The notion of getting our money’s worth from our textiles is a matter of perspective. Is luxury more important than longevity?

[NP][/NP]The hotel “Bed Wars” began in 1999 when Westin Hotels and Resorts introduced the “Heavenly Bed.” This event sparked the remarkable evolution of hotel beds and bedding from just sheets and bedspreads to the super-premium “sleep experiences” of today.

One casualty was the T-200 cotton percale sheet. Once the standard for luxury hotels, percale sheets have been replaced by 300-thread-count, and higher, cotton sateen sheets.

From an operational point of view, the change from the T-200 percale sheet was problematic. The cotton percale, a closely woven fabric with many interlacings, is inexpensive and durable. The weave provides a crisp feel. The sateen weave, on the other hand, is characterized by long, floating yarns that produce a high luster on one side of the fabric. There are fewer interlacings, which make higher thread counts possible.

These factors contribute to the soft hand of the sateen sheet, but also contribute to lack of durability. Fewer interlacings give sateen weave fabric poor abrasion resistance, as well as increase snagging, picking and raveling potential. After several washings, the sateen sheet will lose its luster due to expansion of the yarn. Ironing the fabric will flatten the yarn and restore much of the luster.

Unfortunately, thread count has become the barometer that marketing people use to create interest and impress with numbers. Thread count is just one metric in determining quality sheeting. Many factors contribute to quality, including fiber quality, yarn size, finishing (such as mercerizing), and construction.

The problem with mass-produced, high-thread-count sheets is, that in order to keep prices competitive, other metrics of quality are compromised.

The fact of the matter is, in quality sheeting, the incremental comfort level of thread counts higher than 300 is minimal. A well-constructed 300-thread-count sheet will have as soft a hand, cost less, and last longer than a poorly constructed 1,000-thread-count sheet.

The laundering process is especially important in the customer’s perception of quality. A 300-thread-count sheet that is laundered and pressed well can feel far superior to a 1,000-thread-count sheet that is processed poorly.

From a marketing standpoint, this transition from longevity to luxury has been a rousing success. The luxury bedding has provided hotels with additional branding opportunities, with many 4- and 5-star hotels operating their own retail websites.

Equipment/Supplies Distribution — Donnie Weiland, Tingue, Brown & Co., Alvin, Texas

Concerning marriage, an old man once told me, “When I first got married, I loved my wife so much, I thought I could just ‘eat her up.’  Years later, I wished I had!”

[NP][/NP]How many times have you had visions of grandeur while reasoning why you need the best textiles on the market, only to find later that you have some regrets?

When it comes down to it, this whole subject pertains to money! One has to consider the cost of anything — including textiles — to ascertain the “value” involved. Will this selection be the best value for my dollar when considering the price vs. longevity?

Factors involved, of necessity, have to include knowing who’s going to be using the textile, how they will be using it, what is the environment for usage and, finally, what is the delivery time on a replacement-textile order.

Helpful information, such as the probable number of washes, the types of chemicals needed, environmental concerns and durability, can be revealed by the textile vendor.

In so many rental cases, the linen can be damaged due to stains or tears and can never reach its useful textile life.

For this situation, determining the replacement cost is either done by the “swag method” (you’ll have to look that one up yourself) or, in a lesser percentage of laundries, by mathematics. And, let’s face it, this “replacement cost” is used to enhance the bottom line. That’s the real world!

“How can we tell if we’re getting our money’s worth from the textiles we’re using? What are the characteristics of a high-quality textile after it has been processed a dozen times, 50 times, or more? And can item type — flatwork or garment — actually influence textile durability?”